JCC Design-Build specialists were engaged by the Rock Island Arsenal to help solve a problem inherent in the specialized system they use to provide cooling to oven jackets and doors in order to maintain the proper oil temperature needed for their heat-treat process. The system also provides coolant to ovens responsible for the heat-treat requirement of specialized metals and tooling for an assortment of military equipment.
The new design required 141 welds and includes a closed loop system with filtration, stabilizing the coolant. This system consists of a reverse-return system that eliminates the use of balancing valves. The system, comprised of a 828 gal/min cooled water primary loop and 224 gal/min secondary loop, was sized to allow future expansion.
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The massive new 280-ton cooling tower accomplishes its mission in four stages: a first stage thermal exchange; second stage variable frequency drive cooling fans; and third stage spray pumps in the tower, adding evaporative cooling. Fourth stage mechanical cooling consists of Trane chilled water units for additional stand-by cooling, if needed.
The chiller alone has 100-ton capacity. |